Equipment Introduction:
The briquette press, also known as a chip briquetting press machine, consists of a hydraulic station, hydraulic cylinder, feeding module, mold cavity, and pressing head. The feeding module is responsible for adding material, while the hydraulic cylinder drives the pressing head to compress the material within the mold cavity to form it. The chip briquetting press machine has high pressure and a small compression area, thus providing a significant compression pressure. The resulting briquette blocks are small in volume and high in density, which not only increases the value of the material but also reduces storage space, lowers transportation costs, and reduces smelting losses. Additionally, the briquetting process can extrude most of the cutting fluid, which can be centrally recycled and reused after treatment, reducing environmental pollution and saving costs. Therefore, it is widely used in the processing of metal chips in machine shops.
Application Range:
| Automobile Manufacturing | Recycled stainless steel chips, carbon steel chips, cast iron chips, aluminum chips, copper chips |
| General Metal Shavings | Stainless steel shavings, carbon steel shavings, iron shavings |
| Aerospace | Liquid aluminum shavings, aluminum chips, titanium chips |
| Battery & Radiator Components | Aluminum foil and copper foil from lithium battery electrodes, aluminum lumps and copper tubes from radiators |
| Metal Chips with Cutting Fluids | Stainless steel chips, carbon steel chips, cast iron chips, aluminum chips, copper chips (all containing cutting fluid/oil) |
| Miscellaneous Materials | Shredded currency, paper scraps, wood chips, coconut fiber, various liquid-containing scraps |
| Other Industries | Part Manufacturing applications |
Model Parameters:
| Model | GFB-B0910 | GFB-B1116 | GFB-B1320 |
| Packaging Size (mm) | φ90 | φ110 | φ130 |
| Main Cylinder Pressure (T) | 100 | 160 | 200 |
| Gate Cylinder Pressure (T) | 12.5×2 | 16×2 | 20×2 |
| Hydraulic Power (kW) | 11 | 18.5 | 22 |
| Host Size (L×W×H)(mm) | 2080×1100×1900 | 2530×1300×2150 | 2650×1400×2300 |
| Overall Weight (kg) | Approx. 2600 | Approx. 3800 | Approx. 4500 |
The above models are standard universal models. If you require other models, please contact our staff, and we can also provide customized services according to your needs.
Technical Highlights:
1. Intelligent Program
An intelligent PLC program meticulously crafted by engineers, which allows for setting a variety of process parameters with idiot-proof operation, is extremely easy to use.
2. Modular Structure
The machine adopts a modular design, with a compact structure and small footprint.
3. Standardized Molds
Molds are manufactured according to standards, with strict tolerance control, ensuring interchangeability
Advantages
Excellent compression performance
- Using a large-tonnage hydraulic system, the maximum pressure can reach thousands of tons, ensuring that the waste is compressed to the maximum density
- The unique mold design makes the density of the briquette far exceed the industry standard, and the density of the metal chip briquette can reach 6-8g/cm³
- The special pressurization process ensures that the briquette has a regular shape and uniform size, which is convenient for subsequent storage, transportation and processing
Wide material adaptability
- Professional processing of various types of metal cutting waste, including cast iron, carbon steel, stainless steel, aluminum alloy, copper alloy, etc.
- Compatible with non-metallic waste such as cardboard, plastic scraps and other diversified materials
- Special models can handle oil-containing waste, and the briquetting process will not produce secondary pollution
Significant economic benefits
- The volume compression ratio is as high as 10:1, which greatly reduces storage and transportation costs
- The market value of the waste after briquetting increases by 30%-50%, and the investment return cycle is short
- Automated operation reduces labor costs, and continuous operation produces It can reach 5-10 tons/hour
Flexible equipment configuration
- Two models are available: vertical and horizontal. The vertical model has a compact structure and is suitable for places with limited space; the horizontal model has a high degree of automation and is suitable for large-scale continuous production
- Different pressure levels (100-3000 tons) and workbench sizes can be customized according to customer needs
- Optional auxiliary equipment such as automatic feeding, bundling, and stacking can be used to create an intelligent production line
Environmental protection and safety features
- The fully enclosed design effectively controls dust pollution and makes the working environment cleaner
- Low noise operation meets industrial environmental noise standards
- Multiple safety protection devices ensure the safety of operators
- Passed international certifications such as CE to meet global environmental protection requirements
Intelligent control system
- PLC automatic control, touch screen human-machine interface, simple and intuitive operation
- Fault self-diagnosis function, more convenient maintenance
- Real-time monitoring of parameters such as pressure and temperature to ensure production stability
FAQ
Q: 1. What materials are suitable?
A: Metal scraps such as iron, aluminum, copper, and stainless steel.
Q: 2. What is the density of the briquette?
A: 3.5-6.5 g/cm³, depending on the material and pressure.
Q: 3. Is it fully automatic?
A: Yes, fully automatic with PLC control, high efficiency.
Q: 4. What are the advantages of briquetting?
A: Space-saving, easy to transport, higher selling price, and environmentally friendly.
Q: 5. Can the mold be customized?
A: Custom shapes such as round cakes, squares, and cylinders are supported.
Q: 6. How is maintenance performed?
A: Regularly change the hydraulic oil and inspect the mold and seals.
Q: 7. What is the production capacity?
A: 1-8 tons/hour, depending on the machine model.
Q: 8. What is the equipment lifespan?
A: Over 10 years of normal use, with wear-resistant key components.
Q: 9. Are there safety features?
A: Equipped with overload protection, emergency stop button, and dust cover.
