The Single Shaft Granulator (Multi-Leaf Clover-Shaped) is an advanced shredding and granulating machine engineered for efficient material size reduction in recycling and processing industries. Designed with a uniquely structured clover-shaped rotor, this granulator provides superior shearing performance and uniform particle output. Whether you’re processing plastics, rubber, film, fibers, or other soft-to-medium density materials, this machine offers outstanding efficiency, low energy consumption, and long service life.
Wesentliche Merkmale
Unique Multi-Leaf Clover-Shaped Rotor Design
The clover-shaped rotor is the defining feature of this single shaft granulator. Its multiple curved cutting points increase contact surface area, delivering higher shearing force and more consistent granulation. The design also reduces the risk of material slippage or clogging, enabling stable throughput even with irregularly shaped feedstocks.
High-Efficiency Cutting Chamber
The internal chamber is engineered to enhance material flow and reduce resistance. Fixed and rotating knives are precisely aligned to maintain tight tolerances, ensuring clean cuts and reduced dust or fines. The knives are easily adjustable and replaceable, minimizing downtime and maintenance costs.
Heavy-Duty Gear Drive and Motor
Equipped with a powerful motor and heavy-duty gearbox, the granulator is capable of processing various materials at controlled speeds and torque levels. The low-speed operation reduces noise and heat generation, improving workplace conditions and machine longevity.
Smart Control System
An integrated PLC control system allows for automatic start-stop, overload protection, and rotor reversal to prevent jamming. This ensures safer, smarter operation and protects internal components from damage due to unexpected load variations.
Safety and Accessibility
The granulator features a compact but accessible design with safety interlocks on all maintenance doors. Hydraulic opening systems and tool-free screen replacement allow for quick cleaning and fast retooling.
Technische Spezifikationen (Muster)
| Parameter | Value |
|---|---|
| Rotor Type | Multi-Leaf Clover Shaped |
| Motor Power | 22 – 90 kW (customizable) |
| Rotor Diameter | 400 – 600 mm |
| Capacity | 300 – 2000 kg/h |
| Knife Material | D2 / SKD-11 / 9CrSi |
| Screen Size | 10 – 60 mm (adjustable) |
| Control System | Siemens PLC |
| Feeding Method | Conveyor / Manual / Hydraulic |
Application Fields
The Single Shaft Granulator (Multi-Leaf Clover-Shaped) is suitable for a wide range of applications including:
- Plastic film, pipes, and bottles recycling
- Woven bags, fiber, and textile shredding
- Rubber sheet and leftover trimming granulation
- Foam, insulation, and light construction material processing
- Cable sheathing and electrical waste pre-shredding
- General industrial waste granulation
This versatility makes it a top choice for plastic recycling plants, industrial waste management companies, and manufacturing facilities seeking to reduce material volume and improve processing efficiency.
Advantages of Clover-Shaped Rotor vs. Traditional Designs
- Increased Cutting Surface – More blades engage material per rotation
- Better Material Gripping – Unique shape minimizes feed slipping
- Improved Throughput – Higher cutting efficiency with reduced energy
- Longer Blade Life – Reduced wear due to balanced cutting pressure
Why Choose Our Single Shaft Granulator?
- Proven durability with wear-resistant components and heavy-duty steel housing
- Easy maintenance with hydraulic drawer system and blade access
- Customizable configuration to match your material and capacity needs
- Global service support and spare parts availability
- Designed for 24/7 industrial use
Schlussfolgerung
The Single Shaft Granulator (Multi-Leaf Clover-Shaped) is more than a basic size reduction tool — it’s a precision-engineered machine that enhances recycling efficiency, reduces operating costs, and improves output quality. Its robust construction, smart controls, and unique rotor design make it a reliable choice for modern industrial and environmental applications.
Contact us today to get more technical details, a custom quote, or to arrange a trial run. Whether you’re upgrading your recycling line or starting a new waste management project, this granulator offers long-term performance you can trust.
