The dual-shaft tire shredder is a robust and highly efficient machine engineered to meet the demanding needs of tire recycling, solid waste reduction, and resource recovery industries. Designed to handle all types of waste tires—from passenger vehicle tires to heavy-duty truck and OTR (off-the-road) tires—this shredder plays a vital role in turning waste rubber into valuable material suitable for further processing or direct use.
As global regulations and environmental awareness regarding waste tire disposal continue to grow, businesses need reliable solutions to break down these bulky and non-biodegradable materials. The Dual Shaft Tire Shredder addresses this challenge with advanced cutting technology, a durable structure, and powerful drive systems that guarantee long-lasting, high-capacity performance.
제품 개요
Tires pose a significant recycling challenge due to their high elasticity, volume, and embedded metal reinforcement. Conventional crushers often struggle to process such resilient materials. The dual-shaft tire shredder, however, is specifically designed for this purpose. Using two slow-speed, high-torque shafts equipped with intermeshing cutting blades, the machine can easily shear through thick rubber and steel wire with minimal vibration and noise.
The result is a uniform, manageable tire shred that can be further processed into rubber mulch, crumb rubber, or used in applications such as alternative fuel (TDF), playground surfaces, asphalt modification, and civil engineering materials.
Main Features
Dual Shaft Cutting System
The core of the shredder consists of two counter-rotating shafts fitted with replaceable and wear-resistant blades. These shafts grip and tear tires using low-speed rotation, which reduces energy consumption, noise, and wear while providing high torque output. This ensures maximum efficiency in shredding even the toughest tire materials, including those with heavy steel bead reinforcement.
견고한 건설
Made from high-grade steel, the machine’s frame and chamber are built for maximum durability. Reinforced sidewalls, integrated shaft sealing, and robust bearing supports ensure that the shredder can operate continuously under harsh industrial conditions.
High Torque, Low Speed Drive
The dual-shaft tire shredder is powered by either an electric or hydraulic motor, depending on the configuration. The low-speed rotation, typically between 10–25 RPM, reduces heat build-up and extends the life of the cutting blades while providing exceptional torque to tear through dense and flexible tire material.
Automatic Reverse Protection
To prevent blade jamming and protect the motor from overload, the shredder is equipped with an automatic reverse system. When excessive resistance is detected, the shafts reverse briefly to clear blockages and then resume normal operation automatically.
Customizable Output Size
The output size of shredded tire material can be adjusted by changing the blade design or configuring downstream screens and conveyors. This makes the shredder versatile for different recycling applications, whether the target is TDF, granules, or pre-crushed feedstock for finer grinding.
User-Friendly Control System
The integrated control panel is PLC-based and features an intuitive interface with fault alarms, operational data, and programmable settings. Operators can monitor shredder performance and make quick adjustments as needed.
Low Maintenance and Easy Cleaning
With removable chamber covers and easy-access blade assemblies, maintenance and cleaning tasks can be carried out quickly. The blades are designed for long service life, and re-sharpening or replacing them is straightforward.
Technical Specifications (Example Model)
- Shredding Capacity: 2 to 20 tons per hour (depending on model and material)
- Motor Power: 45–150 kW
- Shaft Speed: 10–25 RPM
- Cutting Chamber Size: 1200 mm × 800 mm (customizable)
- Output Size: 50–150 mm (adjustable or screen-controlled)
- Blade Material: Hardened alloy steel or customized as per client requirement
- Control System: Siemens PLC with touchscreen
- Drive Type: Electric or hydraulic (optional)
애플리케이션
The dual-shaft tire shredder is widely used in:
- Tire recycling plants
- Municipal solid waste (MSW) facilities
- Rubber processing industries
- Cement kilns (for TDF processing)
- Landfill pre-treatment systems
- Waste-to-energy operations
Suitable materials include:
- Passenger car tires
- Truck and bus tires
- Agricultural and OTR tires
- Conveyor belts
- Rubber bumpers and mats
- Industrial rubber waste
비즈니스에 주는 혜택
- Improved operational efficiency: With high throughput and minimal downtime, the shredder allows businesses to process more tires in less time.
- Reduced labor costs: Fully automatic operation and low maintenance design minimize manual handling and oversight.
- Enhanced environmental compliance: Tire shredding is a crucial step in meeting recycling regulations and reducing landfill impact.
- Flexible integration: The machine can operate as a standalone unit or be integrated into a complete recycling line with conveyors, magnetic separators, and granulators.
- Long-term cost savings: Durable construction, efficient power use, and extended blade life result in reduced operating costs over time.
결론
The dual-shaft tire shredder is an essential asset for any company involved in tire disposal, rubber recycling, or waste-to-energy production. Its ability to break down tough tire materials with ease and efficiency makes it a preferred solution in both developed and emerging markets. Whether you’re starting a new tire recycling operation or upgrading your existing system, this machine offers the power, reliability, and flexibility needed for long-term success.
Contact us today to learn more about customization options, technical support, and pricing. Our team is ready to help you design the most effective shredding solution for your specific needs.
